Services

From the idea to the product

• from 1 cm³ to 3 x 3 x 3 m
• from 2 g to 4,000 kg
• as component, assembly or system
• as cut, bent or welded
• as welded component
• as welded assembly
• as mounted assembly

Design

We would be pleased to take over your existing CAD data.
For laser cuts we require data in .dxf or .dwg format.

For curved components/assemblies we need .stp, .ipt, .iam, .prt, .asm, .x_t.
If no CAD data is available, we can design the components according to your specifications.
With a large scanner we are able to convert flat components or templates made of opaque material into CAD data and then produce laser cuts. 

Lasers / Tube Lasers

We cut, mark and label both sheet metal (2D) and pipes/profiles (3D).

• Sheets
  • Length: up to 3000 mm
  • Width: up to 1500 mm
  • Thickness
    – steel: 25 mm
    – stainless steel: 20 mm
    – Aluminium: 12 mm
• Tube / Profiles
  • Length up to 2800 mm
  • Outer-Ø up to 450 mm

   

Bending / Folding

We bend sheets up to 3000 mm wide with standard radii between 1 mm and 50 mm. The bending angles can be selected at will between 1° and 180°.

Z-steps and embossing are possible.

Roll bending

Rolling of profiles and sheets

• Profiles up to Ø 48 mm
• Sheets up to 1200 mm wide, 5 mm thick

Welding

We weld assemblies in all common processes.

• TIG
  Steel, stainless steel, aluminium up to approx. 20 mm
• MIG/MAG
  • steel, stainless steel up to approx. 15 mm
  • Aluminium up to approx. 10 mm
• Stud Welding
  Setting of bolts/nuts up to 8 mm
• Spot Welding
  Joining of thin sheets up to 4 mm

Sawing

• Profiles up to ∅ 220 mm
• freely selectable cutting anglesl
• controlled stop up to 6000 mm

Drilling / Milling / Thread cutting

with manual and CNC controlled maschines. 

• Max. component size 4500 x 420 x 400 mm
• Cut threads
• Flowforms
• Drilling

In cooperation with our partners, we also carry out milling work on large welded assemblies.

Pressing in / Joining / Riveting

Inserting threads, bolts, nuts and functional/fixing elements into sheets and profiles.
Dimensions depend on the material.

• Inserting bolts/nuts up to 8 mm
• Joining of thin sheets up to 4 mm
• press-fitting of components

Joining sheets:

Clinching / Spot welding

• Different materials and thicknesses can be joined together during clinching..
  Clinching is a form-fit, highly stressable connection for sheets and profiles, which is achieved by local cold forming without heat input and without fasteners
• With spot welding 2 identical sheets can be inseparably joined together

Set bolts and nuts

Setting of functional and fastening elements of bolts/nuts

Welding on offers advantages for bolts and nuts:

• possible with bent components
• easy to use in places that are difficult to reach

Vibratory grindig

During laser cutting and punching, a burr is created depending on the system and the type and thickness of the material, which can be removed depending on the application. 

For smaller mass-produced articles we offer vibratory grinding for rounding. In this process, the parts to be deburred are placed in a container together with grinding wheels. The working container is set in a rotating or oscillating movement. This causes the workpieces and grinding wheels to move relative to each other, which leads to the edges of the workpiece being rounded.

Mounting

Assembly of components

• Craned area 500 m², height 5.5 m with indoor crane (4 tons load capacity)
• Additional area, 150 m²
• for mounting large components
• Test setups, acceptance Tests

Surface Treatment 

In cooperation with our long-standing partners, you will receive your sheet metal parts with the desired surface finish.

Examples of surface treatments:

• Blasting process: sandblasting / glass bead blasting
• Black finishing
• Galvanizing
• Anodizing
• Painting: powder-coating/wet paint