Services

From the idea to the product

  • from 1 cm³ to 3 x 3 x 3 m
  • from 2 g to 4,000 kg
  • as component, assembly or system
  • as cut, bent or welded
  • as welded component
  • as welded assembly
  • as mounted assembly

Range of Services

Beraten

Consulting

We offer you comprehensive advice throughout your entire project on feasibility, materials and costs.

Konstruieren

Design

We would be pleased to take over your existing CAD data.
For laser cuts we require data in .dxf or .dwg format.

For curved components/assemblies we need .stp, .ipt, .iam, .prt, .asm, .x_t.
If no CAD data is available, we can design the components according to your specifications.
With a large scanner we are able to convert flat components or templates made of opaque material into CAD data and then produce laser cuts. 

Lasern

Lasers / Tube Lasers

We cut, mark and label both sheet metal (2D) and pipes/profiles (3D).

  • Sheets
    • Length: up to 3000 mm
    • Width: up to 1500 mm
    • Thickness
      – steel: 25 mm
      – stainless steel: 20 mm
      – Aluminium: 12 mm
  • Tube / Profiles
    • Length up to 2800 mm
    • Outer-Ø up to 450 mm

     

Biegen

Bending / Folding

We bend sheets up to 3000 mm wide with standard radii between 1 mm and 50 mm. The bending angles can be selected at will between 1° and 180°.

Z-steps and embossing are possible.

 

Rollbiegen

Roll bending

Rolling of profiles and sheets

  • Profiles up to Ø 48 mm
  • Sheets up to 1200 mm wide, 5 mm thick
Schweissen

Welding

We are a certified welding company according to DIN EN 1090 EXC2.
We weld assemblies in all common processes.

  • TIG
    Steel, stainless steel, aluminium up to approx. 20 mm
  • MIG/MAG
    • steel, stainless steel up to approx. 15 mm
    • Aluminium up to approx. 10 mm
  • Stud Welding
    Setting of bolts/nuts up to 8 mm
  • Spot Welding
    Joining of thin sheets up to 4 mm
Sägen

Sawing

  • Profiles up to ∅ 220 mm
  • freely selectable cutting anglesl
  • controlled stop up to 6000 mm
Bohren
Bohren

Drilling / Milling / Thread cutting

with manual and CNC controlled maschines. 

  • Max. component size 4500 x 420 x 400 mm
  • Cut threads
  • Flowforms
  • Drilling

In cooperation with our partners, we also carry out milling work on large welded assemblies.

Fügen

Pressing in / Joining / Riveting

Inserting threads, bolts, nuts and functional/fixing elements into sheets and profiles.
Dimensions depend on the material.

  • Inserting bolts/nuts up to 8 mm
  • Joining of thin sheets up to 4 mm
  • press-fitting of components
Fügen

Joining sheets:

Clinching / Spot welding

  • Different materials and thicknesses can be joined together during clinching..
    Clinching is a form-fit, highly stressable connection for sheets and profiles, which is achieved by local cold forming without heat input and without fasteners
  • With spot welding 2 identical sheets can be inseparably joined together

 

Fügen

Set bolts and nuts

Setting of functional and fastening elements of bolts/nuts

Welding on offers advantages for bolts and nuts:

  • possible with bent components
  • easy to use in places that are difficult to reach
Fügen

Vibratory grindig

During laser cutting and punching, a burr is created depending on the system and the type and thickness of the material, which can be removed depending on the application. 

For smaller mass-produced articles we offer vibratory grinding for rounding. In this process, the parts to be deburred are placed in a container together with grinding wheels. The working container is set in a rotating or oscillating movement. This causes the workpieces and grinding wheels to move relative to each other, which leads to the edges of the workpiece being rounded.

Re-stamping

Ferrum Lasercut is allowed to stamp blanks according to customer specifications, with batch, alloy specification and authorization code to ensure the traceability of the material. This applies in particular to the traceability of manufacturer batches for pressure vessels and tank installations.

System for transferring the marking of materials Certificate No.: 01 202 644/U-18 B027

From the certificate of TÜV Rheinland®:

“Herewith it is certified that the above mentioned company has fulfilled the quality requirements to be set for the transfer of the material marking in the course of a specific verification. The required procedures and facilities and competent personnel for the transfer of the marking are available”.

Test basis: Directive 2014/68/EU, Annex I, Chapter 3.1.5, AD 2000 HP0, Par. 
Test report no.: 01 202 644-U-3052615-001-18
Scope: transfer of the marking (re-stamping) of metallic materials with test certificates

Certificate RESTAMPLING

Montieren

Mounting

Assembly of components

  • Craned area 500 m², height 5.5 m with indoor crane (4 tons load capacity)
  • Additional area, 150 m²
  • for mounting large components
  • Test setups, acceptance Tests
Montieren

Surface Treatment 

In cooperation with our long-standing partners, you will receive your sheet metal parts with the desired surface finish.

Examples of surface treatments:

  • Blasting process: sandblasting / glass bead blasting
  • Black finishing
  • Galvanizing
  • Anodizing
  • Painting: powder-coating/wet paint 

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